Tribo-electric dust monitoring explained

Explore a tribo-electric dust monitor. See how contact and induction charge from dust particles become a calibrated mg/m3 reading, and when that reading stops being valid.

Dustexplained
The science of measurement

Charge. Signal. Calibration.

Inside a tribo-electric dust monitor.

An insulated rod in the duct picks up charge from every particle that touches it or flies past it.
See how that charge becomes a mg/m³ reading, and where the reading stops being trustworthy.

Interactive explainer

Follow the charge

Particles in. A charge signal out.

Measuring
Tribo-electric dust monitor, schematic cross sectionDust-laden gas flows through a duct from left to right. An insulated metal rod hangs into the flow from a sensor head on top of the duct. Particles that touch the rod transfer charge (DC signal); charged particles that pass close by induce a charge that reverses as they leave (AC signal). The head amplifies the charge signal and sends a calibrated concentration to a 4-20 mA and Modbus output. A reference port on the duct is used for the gravimetric calibration. 01 / DUCT FLOW 03 / OUTPUT 02 / CHARGE TRANSFER Flue gas from filter or process Gas flow · U = 12.0 m/s Reference portisokinetic sampling, EN 13284-1 Insulatorisolates the rod from the duct Sensor rodpicks up charge from contact and induction 12.0 mg/m³ Charge amplifier AC + DC channels Signal processing filtering · calibration curve 4-20 mA · Modbus 8.6 mA To CEMS / DCS Contact · DC signal ++− Particle touches the rod: charge transfers, a small direct current flows. Sensitive to coating, velocity and temperature drift. Induction · AC signal + −+ Charged particle passes close by: it induces a charge that reverses as it leaves. One pulse per particle. Works with a coated rod; less velocity dependent. Basis of the QAL1 monitors.
Explore every detail
  • Dust particle
  • Contact, DC
  • Induction, AC
  • Signal path

Explore the monitor

Gas condition
12 mg/m³
12.0 m/s
0 %
About this model

The reading is the AC signal divided by the site calibration factor. It is only valid while the process stays within the conditions of that calibration: the QAL2 runs, the yearly AST and the QAL3 zero and span checks exist to prove exactly that.

Model assumptions

AC signal ∝ concentration × velocity, DC signal ∝ concentration × velocity^1.5. The calibration factor is fixed at the reference conditions (dry gas, 12 m/s, clean rod); deviations are shown as reading error rather than corrected. Coating reduces the DC channel by up to 60 % and the AC channel by up to 10 %. Wet gas attenuates the AC channel and adds noise.

Particle size and material also change the charge per particle; the model uses one representative dust. The reference port stands for the gravimetric method (EN 13284-1) used in the QAL2 calibration and the AST. The zero / span check replaces the probe signal by an internal test signal for a few seconds, as the QAL3 procedure does; it checks the electronics, not the calibration.

Real instruments filter and average the AC signal over tens of seconds and apply a site-specific, sometimes non-linear, calibration function.

01

Charge from every particle.

Particles that hit the rod hand over charge (DC). Particles that only pass nearby induce a charge that flips sign as they move away (AC). The AC channel is the one that survives a dirty rod, so certified monitors use it.

02

Signal to mg/m³ by calibration.

The charge amplifier delivers a raw signal. Parallel isokinetic reference runs (EN 13284-1) fix the relation between that signal and the dust mass, the QAL2 calibration of EN 14181. Without it the monitor is a trend indicator.

03

Valid only under the same conditions.

Change the velocity, the dust type or let the gas get wet, and the calibration no longer applies. Try the sliders: the operating point leaves the calibration line while the true concentration stays put.

Educational model · signal relations, calibration points and response illustrative, not instrument specifications.Principle: Sintrol S305QAL · Quality assurance: EN 14181 (QAL1, QAL2, QAL3, AST) · Reference method: EN 13284-1

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